Overview
Automated Inspection system for continuous webs
It is essential to find defects early in the manufacturing process to avoid waste and deliver high quality products. Increasing demands are being placed on manufacturers to boost efficiency and improve quality for defect-free product.
QVision Surface Inspection System is an optical quality inspection system that can be installed on a production line to detect surface defects in real time. The system enables manufacturers to reduce waste and downtime on their production lines and also to take corrective action to eliminate defective material before it is sent to customers.
See one of our installations in action
Q-Surface
Surface inspection of plain substrates
Inspection surfaces
- Transparent or opaque substrate
- Plain, coated or laminated surfaces
- Film, sheet, foil, metal, paper or fabric
Compatible machines
- Multi-layer extrusion line
- Cast film / Sheet line
- Laminating / Coating machine
- Slitter / Inspection rewinder
- Doctoring machine
- Plating line
Burnt Particle
Bug
Gel
Hole
Coating Defect
Q-Print
Print inspection of printed substrates
Inspection surfaces
- Transparent or opaque printed substrate
- Coated or laminated printed film/sheet/foil
Compatible machines
- Printing machine
- Laminating / Coating machine
- Slitter
- Inspection rewinder
- Doctoring machine
Mis-print
Registration
Wrinkle
Black spot
Dirt
Benefits
QVision Web Inspection System offers a Wide Range of Benefits
Reduce Customer Claims
Ensure 100% inspection and removal of critical defects
Roll Grading
Grade rolls based on type and frequency of defects for different market segments
Improve Production Efficiency
Make quick process corrections when predefined defect criteria triggers alarms
Upgrade Production Infrastructure
Automate your quality control process by avoiding error prone human inspection
Quick ROI
Our web inspection system offers excellent value and a quick return on investment
Customer Compliance
Comply with your customer’s highest quality standards and stringent audits
Applications
Globally used In High Quality Manufacturing
Any material that is continuously manufactured in flat and wide form factor can be scanned for surface defects using a web inspection system. These systems are widely used on extrusion lines, sheet lines and coating lines that manufacture films and sheets of the highest quality.
- Extruded Film Inspection
- Speciality and Hygiene Film Inspection
- Medical and Pharmaceutical Film Inspection
- Metal Inspection
- Paper Inspection
- Solar Cell(PV) Backing Sheet Inspection
- Laminates and Coated Substrate Inspection
- Woven fabric (functional textiles) Inspection
We understand the need to evaluate the inspection system for a specific application. Therefore we have set up a demo system in our lab on a doctoring machine. Send us a sample roll to arrange a live demo and validate defect detection on the target substrate
Extruded Films
Laminated Films
PVC Films
Poly-carbonate Sheets
Metal
Paper
Solar Films
Woven Fabric
Features
A Few Key Features of QVision Surface Inspection
Customized Solution with High Quality Components
- Integrated system specially designed to suit your application
- High resolution industrial line-scan camera and lens
- Bright LED illumination and industrial workstation
Defect Identification
- Photo, type, size and location of each defect stored in database logs
- Specify criteria to segregate critical defects
- System can be trained to classify application specific defects
Defect Visualization and Reporting
- Live web display and system status
- Historical records available for future analysis and traceability
- Reports with filters to triage defects
Automation Interface and Alarms
- Make quick process corrections when alarm for critical defects are generated
- Trigger downstream machinery like taggers/labelers and sorting gates
- Automated roll changes ensures sync with production machine
Pricing
QVision Systems Give Quick ROIs By Offering Great Value
Team
We engineer smart solutions to help our customers improve their products
QVision was born out of Anand Group that has provided engineering services to several industries like plastics, paper and textile since 1975. We are a young establishment passionate about developing smart machine vision solutions for the manufacturing sector.
Akshat Kapadia (Founding Partner) – Akshat is a managing partner at Anand Group and has several years of experience in developing machine vision solutions. He worked at MathWorks, USA with various groups like Software Development, Application Engineering, Consulting and Marketing. Previously he worked for Whirlpool Research and Engineering Research Center (ERC) at the University of Michigan. Akshat has a Masters in Electrical Engineering specializing in Signal and Image processing from University of Michigan – Ann Arbor, USA
Anuj Nanavati (Founding Partner) – Anuj is a Managing Partner at Anand Group and is in charge of business development for manufacturing and services. He mentored early stage startups on User Experience and Customer Acquisition. Previously he worked for Nvidia, USA as a User Experience Researcher contributing to their software design. Anuj has a Masters in Information Sciences from University of Texas – Austin, USA.
Amol Nanavati (Founding Partner) – Amol is a Managing Partner at Anand Group and heads the Engineering department . He has 20+ years of experience in production and manufacturing. Amol has previously worked at Premier Automobiles Ltd in the Machine Tools department. He has a Bachelors in Mechanical Engineering from University of Pune.
Contact us
Let's discuss your business case and solve your inspection challenge
QVision Systems
5/6 Adarsh Estate,
Nr Chakudia Mahadev,
Rakhial, Ahmedabad 380023 (Gujarat) India
M : + 91 9909008574 /+ 91 8849486225
Tel:+ 91-79-22760590 / 22748318
Email : [email protected]